These are the parts you need to make your own connectors.

 

These tables are to make 10 connectors; adjust your numbers accordingly.

I added some extra terminals to allow for goofups.

 

I have received the front panel parts and the crimper.  They are correct.  The crimper is really easy to use. 

 

I won’t be making any power supply adapters due to the 150 minimum part requirement for the plug housing.  Maybe someone else would like to take over and build some. 

 

Basically, you need:

 

For the power connectors:

1 20-place female receptacle housing    Note: These have an expected ship date of Feb 20.

1 20-place male plug housing    Note: These require a 150-part minimum order.

20 each, male and female terminals

˝ of the AT power extender cable

 

For the front panel connections: 

3 of the 2-place fittings

1 of the 3-place fittings (most motherboards’ power LED fittings are a 3-place)

8 female terminals for these

1 eight or 14-place, double row housing to mate with your Dell ribbon connector

8 or 13 pin terminals to go in the housing.

 

…and a crimper.

 

 

 

Mini Fit® power fittings, for the power supply connection

Part

Digikey number

Molex number

each

need

total

20-place housing, female receptacle

Non-catalog

39-01-2200

1.72

10

17.20

20-place housing, plug

Non-catalog

39-01-2201

1.72

10

17.20

Female terminals for receptacle, regular

WM2501-ND

39-00-0039

.13

200

26.00

Male terminals for plug, regular

WM2500-ND

39-00-0041

.21/.13

210

27.30

Subtotal

 

 

 

 

87.70

Extraction tool, to get the buggers out if you stick them in the wrong place in the housing after they’re crimped.

WM99918-ND

11-03-0044

30.40

1

30.40

Crimp tool, universal Molex

WM99999-ND

63811-1000

32.59

1

32.59

 

Front Panel connectors, on the cheap.

Part

Digikey number

Cost per 10/100

Cost per 100/500

How many you need

Total

2 place C-grid housing

WM2800-ND

4.41

28.12

30

13.23

3-place C-grid housing

WM2801-ND

5.71

36.45

10

5.71

2-row, 8-place housing C-grid

WM2521-ND

18.94

120.81

10

18.94

Female 22-24 ga Terminals, gold

WM2512-ND

12.20

(100)

50.33

(500)

80

12.20

Pins 22-24ga Terminals, gold

WM2515-ND

13.20

54.45

80

13.20

Total

 

 

 

 

65.89

Crimp tool

WM99999-ND

Same as above

 

 

 

 

Front panel connectors, keyed with a 14-place connector.  Idiot proof to install, since they’ll make use of the plugged hole in your Dell connector.

Part description

Part number

Price per 10/100

Price per 100/500

Number needed

Total cost

2 place C-grid housing

WM2800-ND

4.41

28.12

30

13.23

3-place C-grid housing

WM2801-ND

5.71

36.45

10

5.71

2-row, 14-place housing C-grid

WM2524-ND

21.55

137.46

10

21.55

Female 22-24 ga Terminals, gold

WM2512-ND

12.20

(100)

50.33

(500)

80

12.20

Pins 22-24ga Terminals, gold

WM2515-ND

13.20

(100)

54.45

(500)

140

26.40

 

 

 

 

 

79.09

 

Here are the tin connectors for the front panel.  They’re a bit cheaper than the gold ones.

Female 22-24ga Terminals, tin

WM2510-ND

7.80

32.18

80

7.80

Pins 22-24ga Terminals, tin

WM2517-ND

7.80

32.18

80

7.80