These are the parts you need
to make your own connectors.
These tables are to make 10
connectors; adjust your numbers accordingly.
I added some extra terminals
to allow for goofups.
I have received the front panel
parts and the crimper. They are
correct. The crimper is really easy to
use.
I won’t be making any power supply adapters due to the 150 minimum part requirement for the plug housing. Maybe someone else would like to take over and build some.
Basically, you need:
For the power connectors:
1 20-place female receptacle housing Note: These have an expected ship date of Feb 20.
1 20-place male plug housing Note: These require a 150-part minimum order.
20 each, male and female terminals
˝ of the AT power extender cable
For the front panel connections:
3 of the 2-place fittings
1 of the 3-place fittings (most motherboards’ power LED fittings are a 3-place)
8 female terminals for these
1 eight or 14-place, double row housing to mate with your Dell ribbon connector
8 or 13 pin terminals to go in the housing.
Mini Fit® power fittings, for the power supply connection
Part |
Digikey number |
Molex number |
each |
need |
total |
20-place housing, female receptacle |
Non-catalog |
39-01-2200 |
1.72 |
10 |
17.20 |
20-place housing, plug |
Non-catalog |
39-01-2201 |
1.72 |
10 |
17.20 |
Female terminals for receptacle, regular |
WM2501-ND |
39-00-0039 |
.13 |
200 |
26.00 |
Male terminals for plug, regular |
WM2500-ND |
39-00-0041 |
.21/.13 |
210 |
27.30 |
Subtotal |
|
|
|
|
87.70 |
Extraction tool, to get the buggers out if you stick them in the wrong place in the housing after they’re crimped. |
WM99918-ND |
11-03-0044 |
30.40 |
1 |
30.40 |
Crimp tool, universal Molex |
WM99999-ND |
63811-1000 |
32.59 |
1 |
32.59 |
Front Panel connectors, on the cheap.
Part |
Digikey number |
Cost per 10/100 |
Cost per 100/500 |
How many you need |
Total |
2 place C-grid housing |
WM2800-ND |
4.41 |
28.12 |
30 |
13.23 |
3-place C-grid housing |
WM2801-ND |
5.71 |
36.45 |
10 |
5.71 |
2-row, 8-place housing C-grid |
WM2521-ND |
18.94 |
120.81 |
10 |
18.94 |
Female 22-24 ga Terminals, gold |
WM2512-ND |
12.20 (100) |
50.33 (500) |
80 |
12.20 |
Pins 22-24ga Terminals, gold |
WM2515-ND |
13.20 |
54.45 |
80 |
13.20 |
Total |
|
|
|
|
65.89 |
Crimp tool |
WM99999-ND |
Same as above |
|
|
|
Front panel connectors, keyed with a 14-place connector. Idiot proof to install, since they’ll make use of the plugged hole in your Dell connector.
Part description |
Part number |
Price per 10/100 |
Price per 100/500 |
Number needed |
Total cost |
2 place C-grid housing |
WM2800-ND |
4.41 |
28.12 |
30 |
13.23 |
3-place C-grid housing |
WM2801-ND |
5.71 |
36.45 |
10 |
5.71 |
2-row, 14-place housing C-grid |
WM2524-ND |
21.55 |
137.46 |
10 |
21.55 |
Female 22-24 ga Terminals, gold |
WM2512-ND |
12.20 (100) |
50.33 (500) |
80 |
12.20 |
Pins 22-24ga Terminals, gold |
WM2515-ND |
13.20 (100) |
54.45 (500) |
140 |
26.40 |
|
|
|
|
|
79.09 |
Here are the tin connectors for the front panel. They’re a bit cheaper than the gold ones.
Female 22-24ga Terminals, tin |
WM2510-ND |
7.80 |
32.18 |
80 |
7.80 |
Pins 22-24ga Terminals, tin |
WM2517-ND |
7.80 |
32.18 |
80 |
7.80 |